Process Flow for gift box production - Hangzhou Modern Color Printing Co., Ltd.

Process Flow

Process Flow for gift box production

Sketching

Our Product Development begins with many rounds of how the geometry of a design can be so unique that the end product will be love at first sight. With the end in mind, an artist creates a sketch that will be validated against the customer's first impression.

Perfect Prototyping

With simple tools, a sharp mind and skillful hands, our prototype developers with decades of packaging experience check the sketch's geometry and feasibility for mass production. With a watchmaker's precision, an expert spends hours ensuring the perfect fusion of form and function for a design.

An Ornate Origami

Special Packaging software recreates 3D views to help us visualize even before making a prototype. Then the customer validates the prototype by checking its form, function andvisual appeal.

Once the customer has a gut feeling that it looks great, we will go through an amazing transformation from our artist's thought to a three dimensional object, as a tangible prototype.

Key Line Conversion

To setup the Dangler for mass production, a Prepress Specialist works on setting up the prototype for Die manufacturing. With a host of specialist suppliers coordinating in perfect unison, a high quality Die is prepared based on volume requirement.

Die Making

After the Key Line Drawing is done, Die making and verification is a standard procedure. In-house die makers along with expert Laser Die manufacturers create dies according to which machine we will use from our Die Cutting arsenal.

Versatile Design

Design being one Bell's core strengths, a team of seven highly skilled design specialists, experts in visual communication and packaging design, begin their magic. They will prepare the prototype in a way that it will have excellent print definition. All additional processes like UV, Emboss or Foil stamping are also developed.

Digital Proofing

A high resolution Digital Press from Xerox calibrated to match Offset Quality by upto 95%, allows us to instantly check proof and await feedback from our customers.

Printing Plate Making

To ensure crisp, High Definition printing true to the vivid colours of the design in our German Presses, the printing Plates are made from premium materials and developed fromstate-of-the-art CTP machines.

Raw Materials

For the highest quality end product, we ensure all our raw materials are Top Grade. From Paper Boards, Lamination Film to Inks and Threads (to suspend the dangler), we ensure we find a balance of quality and right price.

Production Schedule

Our team of young professionals, all of them Printing Technologists-begin planning the schedule of processes to ensure there are no delays to the committed delivery schedule. Our Cloud-based ERP systems take care of adherence to each process timeline.

Perfect Printing

Another team of experienced Printers and assistant Printers then start preparing the presses to run the job.

Quality Inspection

The print quality at Bell Printers has been validated by customers in 3 continents to be of world-class standards. Each process undergoes stringent Quality Inspection to reproduce Flawless printing, with waste sheets as low as 20.

Lustrous Lamination

To extend the life to the printed sheets dramatically, Lamination is done. Not just enhancing the visual appeal, the glossy lamination also makes the product water-proof and scratch-proof. Some customers claim it also makes their products dust-resistant!

High Speed Die Cutting

Not just simple die-cutting, but Creasing and Stripping are additional processes done in a single pass. With as many as 7000 large sheets die cut in one hour in one machine, our gear can produce phenomenal quantities in a just a shift.

Photography

Meticulous Documentation of all our manufactured products is a standard procedure we follow at Bell. Many customers appreciate the quality of the marketing material we help develop using our High end DSLRs and LightBoxes.

A Job Well Done

From inception to delivery, this 3 Dimensional Dangler for the Stanes Group follows our routine processes of production. This particular job had 11 Processes, but we often take up challenging jobs that include up to 32 processes.

Our work-flow often changes course dramatically as each of our highly creative and resourceful team members compete against one another to innovate and break all barriers. And we pass all benefits to our customers to Sell Well with Modern Printing!

Product (528)

Process Flow (1)

Equipment (9)

Quality Control (2)

Customer Evaluation (7)

Offices&workshops (7)

Team work (1)

News (10)

Certificates (5)

Credit Report

Products Index

Company Info

Process Flow